One Way To Install Christmas Lights

It can be (and usually is) very cold here in November & December, and every Christmas season many end up wishing they had put up their Christmas lights much earlier when it was still warm enough to do so without freezing. But I no longer have to worry about getting this yearly task done before it turns cold after solving the problem by installing my Christmas lights PERMANENTLY and now simply have to turn them on at the beginning of the Christmas season each year.

My solution also solves several problems brought about by handling the lamps. First, most seem to prefer the bright, sparkly lamps which have a clear colored exterior film coating that water, from melted snow falling or blowing on to the warm lamps, usually penetrates, loosens and peals or flakes off when the lamps are taken down, reinstalled the following year and leaves partially bare, poor looking lights. Second, lamp filaments become very brittle and fragile with use and, even if handled very carefully, many lamps fail due to a broken filament and need to be replaced after being handled each year, but since installing several hundred Christmas lights permanently, only 4 or 5 lamps need to be replaced each year. Lamps don't last forever, of course, and every 5 or 6 years I replace all of them as they reach the end of their rated life and their color fades due to UV exposure from the sun.

So how did I permanently install my Deck and Christmas lighting?

Wood strips were cut from spruce or fir 2 x 4 and other various width scraps which were made true using a jointer and 1-3/8" thick x the required width + 1/8" using a thickness planner. Several strips were then half-lapped and glued together to form strips of the required lengths which were then thickness planed again, to 1-1/4" thick (length of lamp sockets) and to the required width, to remove any half-lapped glue joint imperfections. The strip for the garage soffit was nearly 30 feet long and, needless to say, a second person was required to help lift it into place as it would have broken from just its own weight, without any of the sockets and wiring also present, if not supported at several points at least. The strip widths vary depending on where they are for. The strip width for the Deck/Christmas lights was made the same as the thickness as the deck roof 2x7 fascia so that, when finished, the lamp sockets would appear to have been installed within the edge of a 2x8 and the width of the surface mounted strip under the garage soffit was made 2". A router was then used to cut a 1/2" wide by 1/4" deep channel down the length of each strip, on the back side, to accommodate wiring. Then, even though lamp sockets are spaced every 12" on the wiring, 7/8" holes for installing the lamp sockets were drilled every 11-7/8" along the wood strip to provide the extra conductor length required where the wiring is split to accommodate mounting screws. Pilot holes were then drilled for the mounting screws and the router was used to put a 1/4" radius along the 2 front side corners of each strip.

Lamp sockets were pressed into drilled holes and made flush, front and back side, with the strip. A hot glue gun with an 1/8" extension tube tip was then used to inject hot glue into each hole around lamp sockets to lock the sockets in place. Surplus wiring length was accommodated by laying conductors in an "S" pattern within the wiring channel. Hot glue was used to keep the conductors in place.

At mounting screw locations the conductors were split and one conductor was run along each side of the wiring channel. The conductors were embedded in hot glue
to keep each firmly in place and well away from the mounting screw location.

End Profile
of Wood Strip

Mounting screw
location close-up

 
Deck Roof Lights

Since the deck was built 10 years ago Deck lights (Christmas lights at Christmas) had been simply stapled up. But staples kept working loose, the wires were unsightly and sockets, brittle from exposure to the suns UV, were braking.

Now Neat & Tidy The sockets and wiring appear to be installed in the edge of a solid 2x8.

House & Garage Soffit Lights

(Left & Center) Christmas lights with sockets & wiring previously installed above house aluminum soffit. (Right) Christmas lights installed in a surface mounted brown wood strip on the underside of the garage soffit behind (to the left of) the darker brown fascia trim and eves trough.

Deck Lighting

I have hundreds of 7-1/2 watt colored bulbs from before that got wet, "shed" their colored film and are perfectly good clear bulbs that were only used for one season and were waiting to be used for something so decided to make some home made deck lighting recessed pot light fixtures to use them in.

Three 4 x 4 x 1-1/4" wood blocks were glued together and to the 3/4" wood soffit piece associated with each fixture. A 2" dia. hole was then drilled through the soffit piece and 1st two wood blocks and a 7/8" dia. hole was drilled through the 3rd block for the lamp socket. A 1/2" wide x 1/4" deep channel cut in the top block accommodates wiring. The 2" hole was painted white inside and hot glue was used to secure the lamp sockets in place.